Plastic Super Intalox Saddle Product Description

The Plastic Super Intalox Saddle is a high-performance random packing that represents an evolutionary improvement over the standard Intalox Saddle. Its defining design change is the transformation of the smooth curved side surfaces into serrated shell-like edges, with additional holes that connect the inner and outer surfaces. This modification increases the free flow channels within the packing, promotes liquid distribution and surface renewal, and enhances fluid communication. The result is a packing with higher treatment capacity, lower pressure drop, and better mass transfer performance than the standard saddle ring. Manufactured from heat-resistant and chemically resistant thermoplastics—including PP, RPP, PE, PVC, CPVC, and PVDF—it is widely used in petroleum, chemical, chlor-alkali, coal gas, and environmental protection industries, particularly in desulfurization, absorption, and scrubbing towers.

Product Highlights

• Higher Capacity than Pall Rings: The saddle geometry with serrated edges provides larger void space and a freer gas flow path, delivering higher flux and lower pressure drop than equivalent-size Pall rings.
• Serrated Edge & Perforation Design: The锯齿边缘 and additional holes connect inner and outer surfaces, increasing the effective surface area and promoting continuous liquid film renewal for improved mass transfer.
• Anti-Nesting & Uniform Porosity: The saddle shape and rectangular contact surfaces prevent packing pieces from interlocking or nesting, maintaining uniform porosity and avoiding channeling.
• Excellent Liquid Distribution: Arc-shaped liquid channels and internal fingers promote uniform liquid spreading and high liquid holdup, ensuring good absorption efficiency even in slow chemical reactions.
• Wide Material Selection: Available in PP, RPP, PE, PVC, CPVC, and PVDF to suit operating temperatures from ≤60°C (PVC) up to ≤150°C (PVDF).
• Proven in Desulfurization & Scrubbing: Widely deployed in flue gas desulfurization, acid gas scrubbing, and cooling towers, with good anti-fouling and anti-impaction performance.