Metal Wire Mesh Mist Eliminator Product Description

Metal Wire Mesh Mist Eliminator is a proven, high-efficiency solution for removing entrained liquid droplets from gas streams in industrial separation equipment. Constructed by knitting fine metal wires into a dense, multi-layered mesh pad, it utilizes inertial impaction, direct interception, and Brownian diffusion to capture droplets as the gas flows through. Captured droplets coalesce on the wire surfaces and drain away by gravity, achieving separation efficiencies typically exceeding 99% for particles larger than 3–5 microns. Widely used in absorption, distillation, evaporation, and scrubbing towers across the petrochemical, chemical, and environmental industries, it protects downstream equipment, reduces product loss, and helps meet strict emission standards.

Product Highlights

• High Separation Efficiency: The multi-layered knitted mesh structure provides extensive surface area for droplet capture, consistently achieving >99% removal of mist particles down to 3–5 microns.
• Extremely Low Pressure Drop: With a void fraction of 92–98%, the open mesh structure causes minimal gas flow resistance, reducing energy consumption and allowing higher throughput.
• Excellent Corrosion & Heat Resistance: Available in 304, 316L stainless steel, and high-performance alloys like Monel and Hastelloy, it withstands aggressive chemical environments and temperatures up to 450–600°C.
• Robust Mechanical Strength: Metal construction ensures the pad maintains its shape and integrity under high gas velocities and pressure surges, providing reliable long-term service.
• Customizable Configurations: Pads can be fabricated to any diameter and thickness (100mm to 500mm), with options for flat, annular, or special shapes, and can be supplied with grids or support rings for easy installation.
• Wide Range of Applications: Successfully deployed in acid plants, chlorine drying towers, vacuum distillation columns, evaporator separators, and flue gas desulfurization (FGD) systems.