304 316L Stainless Steel Metal Dixon Ring (Theta Ring) Wire Mesh Random Packing for Laboratory & High Purity Distillation

Short Description:


  • Product Name: Metal Dixon Ring Packing
  • Material: SS304 / 316L / Pure Nickel / Hastelloy / Brass / Phosphor Bronze / Copper
  • Size: 2×2 / 3×3 / 4×4 / 5×5 / 6×6 / 7×7 / 8×8 / 9×9 / 10×10 / 11×11 / 12×12 mm
  • Shape: Metal Rings
  • Mesh: 60-100 mesh
  • Feature: Capillary Action for Uniform Liquid Film
  • Application: Laboratory distillation / High purity separation / Isotope separation
  • Special Service: Custom sizes & double-layer design available
  • Product Detail

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    Product Introduction

    Metal Dixon Ring (Theta Ring) Product Description

     

     

    Metal Dixon Ring, also widely known as Theta Ring (θ Ring), Q Ring, or Dixone Packing, is a high-efficiency laboratory random packing developed by British scientist O.G.Dixon in 1949. Derived from the classic Raschig Ring, it is manufactured from fine metal wire mesh with precisely equal diameter and height. It is the preferred packing for small-diameter laboratory distillation columns and high-purity product separation processes.

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    Product Highlights

    • Superior Capillary Action: The fine wire mesh (60-100 mesh) generates a powerful capillary effect, dispersing liquid uniformly into a thin film across the packing surface. This significantly enhances gas-liquid mass transfer and heat exchange while effectively eliminating channeling and wall flow.
    • Exceptional Theoretical Plate Count: Delivers 50-65 theoretical plates per meter for 2mm rings, far exceeding conventional random packings. The theoretical plate number increases with gas velocity, making it ideal for precision batch distillation.
    • High Liquid Holdup & Wettability: The mesh structure retains more liquid than solid packings of the same size, with superior surface wetting performance. This results in a higher film formation rate and significantly improved separation efficiency.
    • Low Pressure Drop: The open structure with 91-97% void fraction minimizes resistance to gas flow, ensuring stable operation and reduced energy consumption.
    • Corrosion & Heat Resistance: Constructed from 304, 316L stainless steel, pure nickel, or Hastelloy, it withstands aggressive chemicals and high temperatures for reliable long-term service.
    • Double-Layer Design Available: For sizes 5×5 mm and above, double-layer construction significantly improves mechanical strength and separation performance compared to single-layer counterparts.

    Parameter

    Size (mm) Mesh Suitable Tower ID (mm) Theoretical Plates (per m) Bulk Density (kg/m³) Surface Area (m²/m³) Void Fraction (%) Pressure Drop (mbar/m)
    φ2×2 100 φ10–φ35 60–65 670 3700 91 30
    φ3×3 100 φ20–φ50 50–55 520 2800 93 15
    φ4×4 65–100 φ20–φ70 30–32 380 1700 95 10
    φ5×5 60–100 φ20–φ100 15–20 295 1100 95 10
    φ6×6 60–80 φ20–φ150 12–15 280 950 95 10
    φ7×7 80 φ20–φ200 14–17 265 800 95 8
    φ8×8 60–80 φ20–φ250 10–12 235 750 95 8
    φ10×10 60–80 φ20–φ1200 7–8 200 550 95 8
    φ12×12 60–80 φ150–φ1500 10 ~180 450 96 6
    φ15×15 60 φ200–φ2000 4–8 ~150 320 98 5

    Application

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    Logistics Packaging

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